|
|
 |
Solution
Annealing & Normalizing  |
|
| |
1.
°í¿ëÈ ¿Ã³¸® Solution Annealing Heat Treatment) |
| |
| |
1)°³¿ä |
| |
°í¿ëÈ ¿Ã³¸®´Â 18-8 ½ºÅ×Àη¹½º°ÀÇ ±âº»ÀûÀÎ ¿Ã³¸®ÀÌ°í ³Ã°£ °¡°ø ¶Ç´Â
¿ëÁ¢ µî¿¡ ÀÇÇØ »ý±ä ³»ºÎÀÀ·ÂÀ» Á¦°ÅÇÏ°í °¡°øÁ¶ÀÛÀ» Àç°áÁ¤ ½ÃÄѼ ÃæºÐÈ÷ ºÎµå·¯¿î »óÅÂ·Î ÇØ¼ ¿¬¼ºÀÌ »ý±ä ³»ºÎÀÀ·ÂÀ»
Á¦°ÅÇÏ°í °¡°ø Á¶ÀÛÀ» Àç°áÁ¤ ½ÃÄѼ ÃæºÐÈ÷ ºÎµå·¯¿î »óÅÂ·Î ÇØ¼ ¿¬¼ºÀ» ȸº¹ÇÔ°ú ¿°£°¡°ø°ú ¿ëÁ¢¿¡ÀÇÇØ ¼®ÃâµÈ Crźȹ°
¹× ¥ò»óÀ» °í¿ë½ÃÄÑ ³»½Ä¼ºÀ» Áõ´ë½ÃŲ´Ù. °¡¿¿Âµµ´Â °Á¾¿¡ µû¶ó ¾à°£Àº ´Ù¸£Áö¸¸ Ç¥ÁØÀÇ 18-8½ºÅ×Àθ®½º°Àº ¾à
1050¡É°¡ Àû´çÇÏ´Ù. ´ë°³ ¿À½ºÅ׳ªÀÌÆ®°è ½ºÅ×Àθ®½º°ÀÇ CÇÔÀ¯·®Àº 0.15%·Î ¾ïÁ¦ÇϹǷΠ1000~1150¡É¿¡¼
±Þ³Ã(3ºÐÀ̳» 540¡É±îÁö ³Ã°¢½ÃÄÑ Å©·ÒÄ«¹ÙÀ̵åÀÇ »ý¼ºÀ» ¾ïÁ¦½ÃŲ´Ù.) Çϸé źȹ°ÀÌ ³ª¿À±â ¾î·Á¿î ¿À½ºÅ׳ªÀÌÆ®Á¶Á÷ÀÌ
¾ò¾îÁø´Ù. µû¶ó¼ °¡¿¿Âµµ°¡ ³ôÀ»¼ö·Ï źȹ°Àº ÃæºÐÇÏ°Ô °í¿ë ¹× È®»êÇØ ¿¬ÈÇÏÁö¸¸ ÇÑÆí ¿Âµµ°¡ ³Ê¹« ³ôÀ¸¸é °áÁ¤¸³ÀÌ
Á¶´ëÈÇØ¼ »êȽºÄÉÀÏÀÇ ¹ß»ýµµ ÇöÀúÇÏ°Ô µÇ°í Ç¥¸é »óȲÀÌ ³ª»Ú°Ô µÇ´Â °æÇâÀÌ »ý±ä´Ù. ÀÌ °æÇâÀº À¯Áö½Ã°£ÀÌ ±æ°ÔµÇ¸é
´õ¿í Ä¿Áö¹Ç·Î ƯÈ÷ ÁÖÀÇÇØ¾ß ÇÑ´Ù. ¿À½ºÅ׳ªÀÌÆ®°è ½ºÅ×Àθ®½º°Àº Æä¶óÀÌÆ®°è ½ºÅ×Àθ®½º°°ú °°ÀÌ º¯ÅÂÁ¡À» ÀÌ¿ëÇÑ
°áÁ¤¸³ÀÇ Á¶ÀýÀÌ µÇÁö ¾Ê°í ³Ã°£ °¡°ø¿¡ ÀÇÇÑ °¡°ø °æÈ¿¡ ÀÇÇØ¼¸¸ °áÁ¤¸³ÀÇ ¹Ì¼¼È°¡ µÇ±â ¶§¹®¿¡ ÀûÀýÇÑ °¡¿¿Âµµ¸¦
¼±ÅÃÇÒ Çʿ䰡 ÀÖ´Ù. ¾Æ·¡Ç¥´Â ´ëÇ¥Àû °Á¾¿¡ ´ëÇÑ °í¿ëÈ ¿Ã³¸® Á¶°Ç(°¡¿¿Âµµ ¹× À¯Áö½Ã°£)°ú °áÁ¤¸³µµÀÇ °ü°èÀÌ´Ù. |
| |
|
| |
1) OUTLINE |
| |
Solution treatment is the basic heat treatment
of 18-8 sus. It removes the internal stressoccurred by cold working
or welding. It also recrystallizes working treatment so that it
contributes to recover the tenderness in the soft condition. It
also increases anti-corrosion by solidifying Cr-arbide or ¥ò-phase
precipitated by hot working and welding. Though heating temperature
is a little bit different depending on the kind of steel, around
1050¡É is proper for the standard 18-8 sus. Generally the amount
of carbon in Austenite sus is limited as 0.15%. So if the Austenite
sus is quickly cooled at the temperature of 1000~1150¡É, we can
get the Austenite structure that carbide can be hardly precipitated.
Therefore the higher temperature is, carbide can be solidification
or diffused well so that becomes tender. However if the temperature
is too high, grain can be expended so that oxidation scale happens
apparently and the surface condition tends to be bad. We especially
pay an attention that this tendency happens more obviously as
the holding time is getting longer. It is impossible for Austenite
sus to control the size of grain by using the point of transformation
like ferrite sus. Therefore we need to choose proper temperature
to get the result of grain refinement made by work hardening through
cold working. Figure below shows the condition of solidification
heat treatment (Heating temperature and holding time) and the
relation with the size of grain depending on the kind of steel. |
| |
|
| |
Solidification heat treatment temperature
of Austenite sus Steel. |
| |
(¿À½ºÅ׳ªÀÌÆ®°è ½ºÅ×Àθ®½º°ÀÇ °í¿ëÈ ¿Ã³¸®¿Âµµ) |
| |
| Kind of steel |
Heating
temp. (¡É) |
Cooling
method |
Kind of steel |
Heating
temp. (¡É) |
Cooling
method |
| JIS |
AISI |
JIS |
AISI |
SUS 27
SUS 32
SUS 35
SUS 64
SUS 28
SUS 33
SUS 36
SUS 65
SUS 29
SUS 43
-
SUS 60 |
304
316
-
317
304L
316L
-
317L
321
347
348
303 |
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
920 ~ 1150
980 ~ 1150
1010 ~ 1120
1010 ~ 1120 |
Quenching " " " "
" " " " " "
" |
-
SUS 62
SUS 63
-
-
SUS 39
SUS 40
-
SUS 41
-
SUS 42
- |
303Se
305
-
384
385
301
302
302 B
309 S
309
310 S
310 |
1010 ~ 1120
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
950 ~ 1150
1010 ~ 1150
1010 ~ 1150
1010 ~ 1150
1030 ~ 1150
1030 ~ 1150
1030 ~ 1180
1030 ~ 1180 |
Quenching " " " "
" " " " " "
" |
|
| |
|
| |
1-1. SOLUTION ANNEALING
- HEAD |
| |
1) ½ÇÀû |
| |
| ¹øÈ£ |
¿¬µµ |
ÇÁ·ÎÁ§Æ®¸í |
Á¦Ç° |
½ÇÀû(ȸ) |
ºñ°í |
| 1 |
2008 |
SAUDI KAYAN PETROCEMICAL COMPLEX |
ID6,000 / ID4,000 èâ |
110 |
´ëâHRSG ¿Ü |
| 2 |
2007 |
AL KHALEEJ GAS PROJECT Etc. |
ID5,090 x 21t Etc. |
30ȸ(84°³) |
SUNGJIN GEOTEC Etc.
SEWON CELLONTECH |
| 3 |
LPC SEG PROJECT Etc. |
OD3,938X19tX2EA
OD3,810X55tX1EA Etc. |
6 |
HANTECH
YUHAN |
| 4 |
SM REVAMPING PROJECT |
ID4,500 x 85t x 1Ea |
1 |
TSM TECH |
| 5 |
2006 |
RAS LAFFAN ONSHORE EXPANSION PJT. Etc. |
ID2,750 x 22t Etc. |
27 |
DKME Etc. |
| 6 |
580 KMTA |
ID5,400 x 50t x 1Ea
(SA240-304H) |
1 |
TSM-TECH |
| 7 |
2005 |
GS E&C / LG
Petrochemical Etc. |
ID1,000 Etc. |
15 |
DAECHANG HRSG Etc. |
| 8 |
2004 |
EO.EG & SM2 PROJECT Etc. |
ID1980 x 13t Etc.
(SA240-316L) |
30 |
TSM-TECH Etc. |
| 9 |
BEFORE 2004 |
SPRINT Etc. |
ID3500 x 25t Etc. |
26 |
CHANGWON PLANT Etc. |
|
| |
|
| |
| SOLUTION ANNEALING - HEAD (FURNACE) |
 |
 |
 |
 |
 |
 |
 |
 |
|
| |
|
| |
1-2. SOLUTION ANNEALING
- CONE & VESSEL ´Ü°ü & PIPE |
| |
1)½ÇÀû |
| |
| ¹øÈ£ |
¿¬µµ |
ÇÁ·ÎÁ§Æ®¸í |
Á¦Ç° |
½ÇÀû(°³) |
ºñ°í |
| 1 |
2007 |
SM REVAMPING PJT. Etc. |
ID 2,689x23t etc. |
9 |
ÇÑÅØ ¿Ü
SAMSUNG TOTAL Etc. |
| 2 |
2006 |
EB/SM EXPANSION PJT. Etc. |
CONE, ID2,882x25t Etc.
(SA240-304H) |
27 |
HANTECH Etc. |
| 3 |
580 KMTA Etc. |
CONE, ID5,400/ID2,262x60t
(SA240-304H) |
1 |
TSM-TECH |
| 4 |
2005 |
DBC 170,000MTA SM
EXPANSION PJT. Etc. |
OD1,650X20t Etc. |
24 |
DAECHANG HRSG Etc. |
| 5 |
YNCC EB-SM REVAMPING |
PIPE,ID1,867x2,700Lx25t Etc.(SA240-304H) |
37 |
EEW KOREA |
| 6 |
2001~2004 |
ENERGY RECOVERY /
LG CHEM. SM PLANT Etc. |
CONE, 550x300x16t Etc. |
18 |
HANTECH Etc. |
| 7 |
BEFORE 2001 |
NO2 TA PLANT PJT. Etc. |
EXPANSION JOINT Etc. |
7 |
HANTECH Etc. |
|
| |
|
| |
| SOLUTION ANNEALING - CONE &
VESSEL ´Ü°ü & PIPE (FURNACE) |
 |
 |
 |
 |
 |
 |
 |
 |
|
| |
|
| |
1-3. SOLUTION ANNEALING
- U-TUBE |
| |
1) ½ÇÀû |
| |
| ¹øÈ£ |
¿¬µµ |
ÇÁ·ÎÁ§Æ®¸í |
Á¦Ç° |
½ÇÀû(ȸ) |
ºñ°í |
| 1 |
2008 |
QATAR SHELL GEL PROJECT |
OD19.05 / OD25.4 èâ |
13,300 |
DKME Etc. |
| 2 |
2007 |
ULJIN NUCLEAR POWER
1ST & 2ND Etc. |
|
15,000 |
SINHAN METAL Etc. |
| 3 |
HOU PJT. Etc. |
MATERIAL: SA213-TP304L |
5,400 |
WOOYANG HC Etc. |
| 4 |
TUBE BUNDLE FOR #2 CDU
PLANT |
MATERIAL: SA213-TP321 |
2,000 |
SINJUNGWOO IND. |
| 5 |
RAS LAFFAN ONSHORE EXPANSION PJT. Etc. |
MATERIAL: SA249-TP316L |
45,000 |
DKME |
| 6 |
2006 |
QATAR GAS 3 & 4 ONSHORE PJT. Etc. |
MATERIAL: SA249-TP316L |
43,000 |
DKME Etc. |
| 7 |
2006³â Á¤À¯°øÀå ³ëÈÄ
¿±³È¯±â ´ëü |
MATERIAL: SA789-S31803
(DUPLEX) |
360 |
TSM-TECH |
| 8 |
2005 |
RAS LAFFAN ONSHORE
EXPANSION PROJECT |
|
32,400 |
DKME Etc. |
| 9 |
BEFORE 2005 |
WESTERN LIBYA GAS PJT.Etc. |
|
41,200 |
ILSUNG ENG. Etc. |
|
| |
|
| |
|
| |
|
| |
2.
NORMALIZING - PLATE, HEAD, PIPE ¿Ü |
| |
1)°³¿ä |
| |
ÁÖÁ¶, ´ÜÁ¶, ¾Ð¿¬ µîÀ¸·Î °¡°øµÈ ±Ý¼ÓÀº °ú¿ ÀÌ»ó Á¶Á÷À̳ª źȹ°ÀÇ ±¹ºÎÀû ¿ëÁ¢,
°áÁ¤ÀÔÀÚÀÇ Á¶´ëÈ ¹× ºÒ±ÕÀÏ µîÀÌ ³ªÅ¸³´Ù. A3Á¡ ¶Ç´Â ACMÁ¡ ÀÌ»óÀÇ Àû´çÇÑ ¿Âµµ(900¢ªC)·Î °¡¿ÇÏ¿© ¿À½ºÅ׳ªÀÌÆ®
´Ü»óÀ¸·Î ÇÑ µÚ ´ë±âÁß¿¡ °ø·©ÇÏ¸é º¯ÅÂÁ¡À» Åë°úÇÏ´Â »çÀÌ¿¡ »ó±âÀÇ ºÎÀûÀýÇÑ Á¶Á÷ÀÌ °³¼±µÇ¸ç °áÁ¤ÀÔÀÚ´Â Àüü°¡ ¹Ì¼¼ÀÔÀÚÀÇ
Á¶Á÷ÀÌ µÈ´Ù.NORMALIZINGÇÏ¸é °µµ(ÀÎÀå°µµ³ª Ç׺¹Á¡)¿Í Àμº(¿¬½ÅÀ², ´Ü¸é¼öÃà·ü, Ãæ°ÝÄ¡) µîÀÇ ±â°èÀû ¼ºÁúÀÌ
Çâ»óµÇ°í, ÀÜ·ù ÀÀ·Âµµ Á¦°ÅµÈ´Ù.MANUFACTURING METAL OF CASTING, FORGING, ROLLING
etc. IS ABNORMAL CONDITION STRUCTURE OR CRISTALLIZATION PARTICLE¡¯S
UNEQUALITY. FOR IMPROVEMENT, PRODUCT IS HEATED TO SUITABLE TEMPERATURE
(900¢ªC) AND IS COOLED IN NORMAL TEMPERATURE. AND UNSUITABLE STRUCTURE
IMPROVE AND WHOLE CRISTALIZATION PARTICLE HAVE DELICATE PARTICLE.
NORMALIZING HEAT TREATMENT IMPROVE MECHANICAL NATURE AND RELIEF
REMAINING STRESS. |
| |
|
| |
2)½ÇÀû |
| |
| ¹øÈ£ |
¿¬µµ |
ÇÁ·ÎÁ§Æ®¸í |
Á¦Ç° |
½ÇÀû(ȸ) |
ºñ°í |
| 1 |
2008 |
BOROUGE2 PROJECT Etc. |
ID6,000 / ID5,700 |
40 |
¼ºÁøÁö¿ÀÅØ ¿Ü |
| 2 |
2007 |
L-PROJECT Etc. |
FLOATING HEAD OD1380 x 62t Etc. |
9 |
¼¼¾ÆÀÌ¾ØÆ¼
µ¿¿¬½ºÆ¿ |
| HOU PROJECT Etc. |
HEAD 12(2,800 x 56t Etc.) |
6 |
GSĮŨ½º |
| PLATE NORMALIZING |
5,900 x 1,525 x 14t Etc. |
4 |
ÇØ¼ºÃ¶° ¿Ü |
| 3 |
BEFORE 2007 |
PLATE NORMALIZING |
1,250W x 2,800L x 82t Etc. |
11 |
TSM TECH ¿Ü |
| HEAD NORMALIZING |
47EA(ID1,370 x 28t Etc.) |
7 |
JMC |
|
| |
|
| |
|
| |
|
| |
|